General Enquiry
Quick-contact form for general enquiries.
Make Enquiry
Request a Quote
Have a specific part or problem in mind? We’d like to hear about it!
Get a Quote
Request 3D Scanning
Book a scanning half or full day for obsolete parts and we’ll be in touch with our availability.
Request a Scan
General Enquiry
Quick-contact form for general enquiries.
Make Enquiry
Request a Quote
Have a specific part or problem in mind? We’d like to hear about it!
Get a Quote
Request 3D Scanning
Book a scanning half or full day for obsolete parts and we’ll be in touch with our availability.
Request a Scan

3DB ESG: Solving Obsolescence using Digital Manufacturing

Creating bespoke engineering solutions, parts and components from scratch with all the necessary approvals in tow. If you have a part you’re struggling to source – we can help.

What is Digital Manufacturing?

Digital manufacturing is the design, development and production of physical parts using computer aided processes such as CAD, 3D printing, and programmable CNC machines. Thus, eliminating the need for 2D drawings, reducing time to production and ensuring repeatability of production.

DB ESG, in collaboration with Angel Trains, were the first in the UK to put 3D printed replacement parts into commercial service on a passenger train. Seven 3D printed grab handles and four armrests were fitted to a Class 165 train in the summer of 2019. Those parts remain in operation to this date.

Our Digital Manufacturing capabilities have grown exponentially since – investing heavily in people, technology and research & development. Our focus is on solving obsolescence – whether you can’t find the part you need or you’re facing long lead times, large minimum order quantities or huge prices rises, 3DB ESG can help!

This is bespoke, on-demand production. Getting you exactly what you need and exactly how many you need, meeting all the relevant requirements and safety standards, on time, for a fair price.

Learn More

A Modern Solution to an age-old problem

A Modern Solution to an age-old problem

We combine cutting edge technologies such as 3D scanning and 3D printing with well-established manufacturing methods such as CNC machining and Casting to provide innovative obsolescence management and bespoke engineering solutions to get your vehicle back into service quicker, extend maintenance periods and reduce whole life costs..

Brand new, problem-solving parts known as ‘Engineering Solutions’ and jigs, fixtures and patterns are further use cases of our Digital Manufacturing technologies.

Technology deep-dive

“DB ESG have been supporting Angel customers and fleets for several years now; helping to solve obsolescence and to reduce lead times. They are able to provide rail-approved, re-engineered parts and components quickly – getting vehicles back in service quicker and keeping maintenance and overhaul programmes on track”

Nick Miljkovic – Systems Engineer – Angel Trains

"Our OEM cab handsets were failing due to weak clips on their cradles, resulting in the handsets being easily dislodged and damaged. It was also difficult to source replacement parts quickly. DB ESG were able to produce a more robust handset and cradle by modifying the design to remove the common failure mode, making it stronger and better suited for the environment with simple to replace parts. The end result was an improvement in the design of our asset, reduced cost and improved maintenance and replacement lead times."

Steve Venables – Engineering Manager – Transport for London

Our Catalogue

Try searching for a part, component or vehicle fleet…

Simple ordering processes are vital to our customers’ ability to respond quickly. A lot of the parts and solutions we have created are available for production runs. Our catalogue allows you to order these and serves as a demonstration of our capabilities.

Browse our catalogue of parts and components

Can’t find the parts you need?

We can help.

Request a Quote